What type of abrasive is suitable for grinding glass and ceramic materials?

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RRB JE CBT 2 (Mechanical Engineering) ReExam Official Paper (Held On: 04 Jun, 2025)
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  1. Copper boron nitride 
  2. Silicon carbide
  3. Magnesium oxide
  4. Diamond

Answer (Detailed Solution Below)

Option 2 : Silicon carbide
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Explanation:

Silicon Carbide:

Silicon carbide (SiC) is a highly effective and widely used abrasive material for grinding glass and ceramic materials. This is due to its unique combination of properties that make it ideal for such applications. Below is a detailed explanation of why silicon carbide is the correct choice for this purpose:

1. High Hardness:

  • Silicon carbide is an extremely hard material, with a Mohs hardness of approximately 9.5. This makes it one of the hardest materials available, second only to diamond and a few other rare substances. The high hardness of silicon carbide allows it to effectively grind and shape glass and ceramics, which are also very hard and brittle materials.

2. Abrasion Resistance:

  • Silicon carbide exhibits excellent wear and abrasion resistance. This property ensures that the abrasive particles remain effective over extended periods of use, making it a durable and cost-efficient choice for grinding operations.

3. Sharp Cutting Edges:

  • Silicon carbide abrasives have sharp and angular cutting edges. These sharp edges enable precise and efficient material removal during grinding, making it suitable for applications that require high precision, such as in the finishing and shaping of glass and ceramic surfaces.

4. Thermal Stability:

  • During grinding, the friction between the abrasive and the workpiece generates heat. Silicon carbide has excellent thermal stability, meaning it can withstand high temperatures without losing its structural integrity or cutting efficiency. This property is particularly important for grinding glass and ceramics, as these materials are sensitive to thermal stress and can crack or deform under excessive heat.

5. Chemical Inertness:

  • Glass and ceramics often contain reactive components that can interact with certain abrasives. Silicon carbide is chemically inert and does not react with these materials, ensuring that the grinding process does not compromise the chemical composition or quality of the workpiece.

6. Versatility:

  • Silicon carbide is available in various grit sizes, allowing it to be used for both coarse grinding and fine polishing. This versatility makes it suitable for a wide range of applications, from rough surface preparation to achieving a mirror-like finish on glass and ceramics.

Applications of Silicon Carbide in Grinding:

  • Shaping and finishing optical lenses and mirrors.
  • Grinding and polishing ceramic tiles and components.
  • Cutting and shaping glass for decorative and industrial purposes.
  • Surface preparation of ceramics used in electronic and medical devices.

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