IC engine cylinder bores are finished in best way by:

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ALP CBT 2 Fitter Previous Paper: Held on 23 Jan 2019 Shift 3
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  1. Grinding
  2. Lapping
  3. Honing
  4. Spot facing

Answer (Detailed Solution Below)

Option 3 : Honing
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Detailed Solution

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Explanation:

Honing

  • Honing is an abrading process mostly used for polishing bored and reamed holes and external cylindrical surfaces using bonded abrasive stones (called hones)
  • Honing is, in fact, a cutting operation and is used to remove material less than 0.25 mm but sometimes it is used to remove stock up to 3 mm also
  • The honing is mainly used to correct some out of roundness, taper, and tool marks left by previous operation or axial distortions
  • Honing is done by means of bonded abrasive grit sticks (of aluminium oxide or silicon carbide) applied to the surface to be honed under controlled pressure and with a combination of rotary and reciprocating motions of abrasives
  • Most honing is done on an internal cylindrical surface, such as automobile cylindrical walls.

Lapping

  • It is an abrading process for refining surface finish and the geometrical accuracy of flat cylindrical and spherical surfaces.
  • It is a process or removing surface roughness, tool marks, surface cracks from grinding, slight distortions and other minor – defects from previous operations
  • Lapping produces geometrically true surfaces, corrects minor surface imperfections, improves dimensional accuracy and provides a very close fit between two contact surfaces

Grinding

  • It is a metal cutting operation performed by means of a rotating abrasive tool, called “grinding wheel”.
  • Grinding is the most common form of abrasive machining.
  • It is a material cutting process which engages an abrasive tool whose cutting elements are grains of abrasive material known as grit.
  • These grits are characterized by sharp cutting points, high hot hardness, chemical stability, and wear resistance.
  • The grits are held together by a suitable bonding material to give the shape of an abrasive tool.

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